1. State of the art Production Facilities: Pipes are manufadtured as per
   International Standards like ABM!. AVVVVA using CNC, - Filhrnent Winding Machines.

Custom Built Product: Designed and tailor made Piping system from 50 caret to 1800 mm diameter to suit Plant layout and operating conditions.

Economical: Cost Effective in comparison even with Cast Iron, PVC Pipes, DI and Steel Pipes

 

Diversified product Range: All types of Filament Wound Composite products

using different resins and fibers can be manufactured.

 

;'xnellent Hydraulic Characteristics - due to high value of IS0,.tnese

 

ov thermal arid electrical conductivity.

 

Maintenance Free. No internal and external coating is required.

 

Not attacked by moulds and rodents.

 

 ALL PIPES SHALL BE DESIGNED AS PER THE FOLLOWING PROCEDURE!

 

1. Se!potion of linerand resin system based on corrosion data

2. Design of winding pattern and laminate thickness based on pressure. stiffness and flexural load.

3. Design optimization using application of standards.

4. Finite Foment Analysis using proprietary software for calculating stress.

5. Windability check by simulation.

 

FILAMENT WINDING SOFTWARE:

 

Based on the desired laminate smacture. the process simulation system is able to calculate the optimal 

part program.

 

THE PROGRAM OFFERS:

 

1) High degree of automation

2) Effective process sinIulation                                                         

3) Multiple optimization possibilities

4) Accurate fibre positioning

5) Repeatable winding patterns 

5) Smooth machine movements

7) Increased productivity

8) Defined impregnation of the fibers

9) Uniform fibre tension and hence consistent quality

 

TESTING FACILITIES:

 

1) UNIVERSALTESTING MACHINE Meant for measuring

Longitudinal Tensile Strength Longitudira Tensile Modulus

Apparent Elastic Modulus Compressive Strength

 

2) HOOP TENSILE TESTING MACHINE - SPLIT DISC

Meant for measuring

- Hoop Tensile Strength

 

3) STIFFNESS CLASS TESTING MACHINE 

- To determine the stiffness of Pipe from SN 2500 - 5000

 

4) HYDROSTATIC TESTING MACHINE- Accurate pressure control for integrating the liner with composite reinforcement.

- Hydrostatic Leak tightness test at twine the rated Pressure as per AWWA C-950. - Burst test facilities available.

 

5)LABORATORY FACILITY-

 

1.Analytical Baance

2.BARCOL HardnessTestor

3.Spark Tester

4.ViscosityTesting

5.Heat Deflection with shoring device

6.Bender Solubility time tester

7.Wetting time tester

 

APPLICATIONS

 

INDUSTRIAL AND CHEMICAL: Brine transmission Chemical processing Corrosive liquid transmission Desalination Food Pharmaceutical Vent lines Floor& Root Drain onci Down souulti Sludge lines Acid handling Chlorine/Caustics Sewage & Waste Treatment Condensate Return linos Underground Fire Mains Conduit & Utility lines       OFF SHORE: Caissonsicolurnn piping Fire water including fire protection Injection and D isposal Well Tubing Submersible pump column piping Drilling Mud and Chem ical lines      POWER PLANT: Chemical feed Oil Waste Coal Pile Runoff Fly Ash& Bottom Ash Slurry Pensiccks for Hycile Protects

OIL AND GAS: Oil and gas gathering & transmission Salt water disposal   Water injection and separation Kerosene, Petrol   & Other fuels PULP AND PAPER: Black, Green,  White and Waste liquor Acid lines Caustic lines Bleached pulp Chlorinated Water and Wet chlorine UM Slurry & Mud Alum Chlorine Dioxide      WATER & WASTEWATER : Feed Piping Effluent lines Potyme rfeeti Chlorine water Waterlines (plant, potable) Carbon slurry Aeration lines Tube well screen Pipe      Linor For sewer Rehabilitation     REFINERY: Chemical lines Tank Battery piping Loading and unloading lines Acid resistant pipes

JOINTING SYSTEM

1) BELL & SPIGOT JOINT:

In this joint the male end of one pipe is inserted into the

female end of the adjacent pipe and secured well with

each other by using adhesive.

A properly made joint is very much stronger against

I fiernal pressure and axial tension than the parent material.

This type of joint is being used widely for pipe diameter

ranging from 25 MM to 400 MM.

2) SOCKET JOINT:

This type of joint is being used widely for Pipe diameter ranging from 150 MM to 400 Mid1.11 is very simple as the plain ends of two pipes are inserted in a coupling or socket and joined using specially prepared adhesive.

3) BUTT & WRAP JOINT:

      This type of joint is applicable for pipe of all diameters.

       Ends of two pipes, or pipe and fittings, are butted together

       end secured using resin impregnated Chopped Strand mat

     or Woven Rovings, which is wrapped around the area and   cured.

4)FLANGED JOINT:

        Pipes of all diameters can be connected,using this

        type. of joint Pipes can be manufactured either with

   fixed flanges or with stub end and lodso flAnDea.

   Flange dimensions will beas per ANSI-B 16.5,

   except the thickness, which will vary based on the

        pressure and stress Then two flange ends can

        be bolted together with suitable gasket. Tabulated

        flanges are also available which can be joined

        with the pipes or pipe fittings in the fiord using

        Butt &Wrap method.

5)ELASTOMERIC SEALED JOINT:

This type of joint consists of pipes with grooved

ends connected by a coupler with corresponding

grooves. The leak proof joints are provided by

rubber 0-rings which are fitted at the pipe ends

and the 'key" made of acetyl plastic is inserted in

the g roo'o between the coupler and the pipe. The

pipe can be disconnected only it the "key" is

removed. These joints can be provided for all

diameters.